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Prefab system in construction industry

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Prefabricated construction, or “prefab,” is a method of construction that uses components made off-site in a factory, which are then transported put together on-site to create a structure. Prefabricated is a general term for anything that is assembled in a factory rather than on-site. Precast ...

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  • February 23, 2023
  • 12
  • 2022/2023
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CONSTRUCTION MATERIAL
ARCHITECTURE KNOWLEDGE
MUMBAI UNIVERSITY




PREFAB SYSTEM IN CONSTRUCTION
What is prefabrication?

Prefabricated construction, or “prefab,” is a method of construction that uses components made off-site in a
factory, which are then transported put together on-site to create a structure.


The method controls construction costs by economizing on time, wages, and materials.



Aim of prefabrication

 To speed up the construction time
 To lower the labor cost
 To allow the year round construction
 To ensure precise conformity to standards
 To ensure greater quality
 To allow less wastage of materials
 To ensure higher worker safety and comfort level then in site – built construction



Difference between prefab and precast

Prefab Structures: The main difference between precast and prefabricated structures is the way their
individual components are made.
Precast Structures: A precast structure is built by casting concrete into a mould and then curing it in
a controlled factory environment.

Prefabricated is a general term for anything that is assembled in a factory rather than on-site.

Precast would be specifically applicable to anything that could be formed in a mold.



Benefits of prefabrication




Prefabrication setup

1. Mitigating the labor shortage:


 It is already difficult for contractors to find labor, but construction still needs to take place.
 Therefore, prefabrication helps businesses speed up timelines, make the most of their on-site labor,
improve efficiency, and succeed in the marketplace.

, 2. Cost-effectiveness:


 It also costs less to transport partial assemblies from a factory than to move pre-production resources
to each site.
 Plus, as labor efficiency increases, personnel-related costs decline.
 Alongside saving up on construction time, it saves a lot on your costs as well. In most of the pre-
fabricated construction scenarios, it involves the design service as well. This eliminates these
expenses which you would have to incur with building expenses otherwise.


3. Time savings:


 Time is the essence of the rainy season, and prefabrication will help you manage tighter timelines.
 Compared to the traditional construction processes, pre-fabricated construction can be quicker. They
can be completed approximately 40% faster. Also, it involves indoor construction process which
eliminates any weather-related delays. Also, site and foundation works are executed alongside.


4. Quality control:


 Factory tools can provide added quality assurance as opposed to repetitive construction on-site.
 Indoor manufacturing of components ensures and guarantees quality and safety. Also, it prevents the
components from being affected by moisture or weather during construction as opposed to
traditional construction practices.


5. Lower environmental impact:


 Accelerated offsite production of parts results in reduced emissions and work disruption.
 This preserves wetlands or protected areas nearby and minimizes local flora and fauna disturbance.
 The controlled, dry environment of modular construction saves water consumption and allows scrap
and other materials to be recycled.


6. Good for the environment


 A significant benefit of prefabricated construction is that it is eco-friendly. The components are built
with eco-friendly material as well as recycled material. Also, they result in very less waste as they are
manufactured separately.


7. Better safety and security:


 By reducing a construction site’s timeframe, you simultaneously decrease the amount of time that the
site is vulnerable to robbery.


8. Flexibility:


 It is easy to disassemble and move modular construction to various sites.
 This greatly decreases the demand for raw materials, minimizes the resources spent and overall
reduces time.
 Since prefabricated building units can be used in various spaces, their neutral aesthetics can be
combined with almost any form of construction.

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