NACE C IP 2 STUDY GUIDE ( Master) LATEST U PDATED RATED A. 1. What is the cause of chalk - ing in epoxy coating 2. Hot applied tape application? 3. What is poly - merization cured coating? 4. :Three main products that are transported by pipelines? 5. Examples of non-convertible coatings 6. There are two ways to tell If the hot applied coat - ing tape Is fully shrunk: 7. Non-convertible curing def. 8. Convertible cur- ing def. 9. After fully shrink - ing tape, do the following checks: UV or radiation exposure Must be 50% overlap for both Hot and Cold Minimum overlap of 50 mm (2") Anchor the end or the tape Ensure the tape is completely shrunk Do NOT trap a,nr uder the tape! Two parts mixed together just prior to use • Oil • Gas • Water 1. Chlorinated rubber 2. Vinyl 3. Acrylic 4. Bituminous • The tape will shrink down tightly to the pipe surface • The adhesive flows out from the edges of the hot tape No chemical change during cure cycle Some chemical change during cure cycle • Look for adhesive bleed -out • Feel for air pockets • Look for holidays • Repair holidays per the owner's specification NACE C IP 2 STUDY GUIDE ( Master) LATEST U PDATED RATED A. 10. What info should be included when sending samples to a lab? 11. *Gathering pipelines 12. Specialized tests or equipment coating inspec - tors may en - counter 13. What Color are FBE Joints 14. What is a cathod - ic dis -bondment test? 15. Individuals who perform surveys 16. FBE Field Joint Surface Prepara - tion 17. Coating survey steps 1. Identity of materials 2. Properly packed/labeled sam- ples 3. Chain of custody form 4. Type of analysis that is expected and the concentrations of interest Collect raw gas from wells and ships to plants for Pro- cessing. 1. AA/AE Atomic Absorption/Emission 2. ISP Induction coupled plasma Spectrometer 3. GLC Gas liquid chro - matographs 4. IR, FTIR, FTIR -ATR INfrared spectropho - tometers 5. DSC Differential scanning calorimeters • Typically green or red • Dual powder is a two-layer fusion bond coating Procedure to determine how easily a coating loosens from a substrate or develops holidays as a result of nor- mal soil potentials 1. O-Cat or S-cat tech 2. NACE coating specialist 3. NACE Level III 4. Coating Inspector w/field experience 5. Coat - ing manufacturer representative 6. Maintenence engineer with specific plant knowledge. • Pre-clean the area using the specified method • Abrade the surface according to the specification • Pre-heat the surface according to the specification • Apply the required repair method according to the spec - ification 1. Understand scope 2. Gather team 3. Develop survey plan 4. Review standards 5. Agree on format 6. Delegate NACE CIP 2 Master Study Guide. Study online at https://quizlet.com/_76tiul 18. List some of the primary reasons surveys are per - formed 19. Definition of a coating survey 20. What are fay- ing surfaces and why not galva - nize them? 21. FBE Field Joint Quality Control 22. Common prob - lems seen during the usual inspec - tions of HD gal - vanized items various tasks 7. Eveluate existing coating 8. Delegate various tasks 9. Evaluate existing coating 10. Gather addi- tional info 11. Summarize data 12. Prepare maintenance plans 13. Prepare reports/input data 14. Submit final sur- vey reports. 1. Plan maintenance. 2. Prioritize work 3. Budgetary con- cerns 4. Determine value of assets 5. Legal compliance Gather baseline info needed to plan maintenance coating procedures Surfaces that depend on friction to hold galvanizing it may/will reduce friction if they are galvanized • Pre-blast Inspection • Pre-cleaning • Ambient conditions • Blast cleanliness or abrade according to the specifica - tion • Anchor profile • Ensure correct coating is being used • Check the powder thickness • Verify the application procedures • Verify the OFT • Check for holidays • Document and report each step 1. Cracking 2. Peeling 3. Bare spots 4. Lumps 5. Blisters 6. Flux inclusions 7. Ash inclusions 8. Dross inclusions 23. To Remove Thickness: Roll, Wipe, Centrifuge/Air Blast To change properties/To alloy: Annealing Post galvanizing treatments and why 24. What is Petrole - um (Wax) Tapes 25. Temperature range for galvanizing kettle 26. Purpose of pick- ling 27. Petrolatum Tape Surface Prep 28. Purpose of caus - tic cleaning 29. Stages of hot dip process 30. Petrolatum Tape Application • Composed of a synthetic fabric, filled with a petrolatum compound, fillers and anti -corrosion agents • Creates a solid water barrier Excellent strength/very good abrasion resistance Good resistance to acids, alkalis, salts, and bacteria • Uses Include: - Pipeline joints and bends - Flanges - Valves 820-850 F Hydrochloric or sulfuric acid bath to remove oxides and mill scale • SSPC SPl solvent cleaning • Usually requires SSPC SP 3 • There is no requirement for preheating Acid bath or caustic to remove dirt, oil and grease 1. Surface prep. 2. Galvanizing 3. Post treatment 4. In- spection Applied by hand, spirally wrapping with a continuous over- lap Sometimes use a paste primer Mastic filler/putty can be used to fill Irregularities
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