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IMSE 250 Exam 3 Slide Review (1)

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IMSE 250 Exam 3 Slide Review (1)

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  • July 16, 2024
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IMSE 250 Exam 3 Slide Review
Additive manufacturing names - ANS-3D printing
Rapid prototyping
Rapid manufacturing
Additive Fabrication
Direct Digital Manufacturing

Subtractive - ANS-Material is removed from a solid block until the desired shape is reached
(2.5M BC- Hominids)

Fabricative - ANS-Elements or material are combined and joined (6,000 BC- Western Asia)

Formative - ANS-Mechanical forces and/or heat are applied to material to form it into the desired
shape (3,000 BC- Egyptians)

Additive - ANS-Manufacturing processes where material is deposited in a layer-by-layer fashion
to fabricate a 3D part directly from CAD model (1984- Chuck Hull, 3D System Inc. USA)

AM (American Society for Testing and Materials)? - ANS-A class of manufacturing processes
where material is deposited in a layer-by-layer fashion to fabricate a 3D part directly from CAD
model

Typical additive manufacturing process - ANS-1. Design
2. Production
3. Post processing

FDM (fused deposition modeling) materials - ANS-Thermoplastic polymers

FDM markets - ANS-Prototyping, end-use products

SLS (selective laser sintering) materials - ANS-Polymers
Metals

SLS markets - ANS-Prototyping, direct parts

DLP (digital light projection) materials - ANS-Photopolymers

DLP markets - ANS-Prototyping

Jetting materials - ANS-Polymers
Metals

, Foundry sand

Jetting markets - ANS-Prototyping
Casting molds
End-use products

AM can - ANS-Make individual customized products
Produce products with complex structure (WYSIWYB)

AM will - ANS-Give industry new design flexibility
Reduce energy use
Shorten time to market

Additive manufacturing solution classification - ANS-On-demand services
3D printers
3D production systems

Additive manufacturing products - ANS-(Design)
Concept models
Functional prototypes
(Manufacturing)
Manufacturing tools
End-use parts

Typical design cycle - ANS-1. Concept design
2. Engineering
3. Detail design
4. Tooling
5. Production
(Design change in all steps)

Early - ANS-Prototype __________ to minimize the cost of change

66% - ANS-If a product is late to market by 6 months, already _____ of its gross profit margins
are lost.

Ideal design cycle - ANS-Design change occurs in the concept design, engineering, and detail
design stages.

Direct benefits- how product design is changing - ANS-Reduce time to market
-Solidify design earlier
-Reduce late design changes
Lower product development cost
-Design changes earlier in process

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