Service Manual
8025ZTS, 8026CTS, JS30, 8029CTS,
8030ZTS, 8035ZTS
Service Manual - 8025ZTS, 8026CTS, JS30, 8029CTS, 8030ZTS, 8035ZTS
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Maintenance
Section A - Attachments
Section B - Body and Framework
Section C - Electrics
Section D - Controls
Section E - Hydraulics
Section F - Gearboxes
Section J - Track and Running Gear
Section K - Engine
Publication No.
9803/9410-08
World Class
Customer Support
Copyright © 2007 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB India Limited, 23/7, Mathura Road, Ballabgarh - 121004, Haryana (India), Tel 0129 4299000 Fax 0129 2309051
,Section 1
General Information
Service Manual - 8025ZTS, 8026CTS, JS30, 8029CTS, 8030ZTS, 8035ZTS
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Maintenance
Section A - Attachments
Section B - Body and Framework
Section C - Electrics
Section D - Controls
Section E - Hydraulics
Section F - Gearboxes
Section J - Track and Running Gear
Section K - Engine
Publication No.
9803/9410-08
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
, Section 1 - General Information
Notes:
1-0 9803/9410-08 1-0
, Section 1 - General Information
Contents Page No.
Introduction
About this Manual ...................................................................................... 3-1
Machine Model and Serial Number .......................................................3-1
Using the Service Manual .....................................................................3-1
Section Numbering ................................................................................3-1
Left Side, Right Side ..............................................................................3-2
Cross References ..................................................................................3-2
Identifying Your Machine
Identification Plates ................................................................................... 3-3
Data Plate ..............................................................................................3-3
Typical Product Identification Number (VIN) .........................................3-3
Typical Product Identification Number (PIN) .........................................3-3
Typical Engine Identification Number ....................................................3-3
ROPS, TOPS and FOGS ......................................................................3-4
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ....................................... 3-5
Introduction ............................................................................................3-5
Bolts and Screws ...................................................................................3-5
Hydraulic Connections ............................................................................... 3-9
'O' Ring Face Seal System ....................................................................3-9
'Torque Stop' Hose System .................................................................3-12
Service Tools
Numerical List .......................................................................................... 3-13
Tool Detail Reference .............................................................................. 3-16
Section B - Frame and Bodywork ........................................................3-16
Section C - Electrics ............................................................................3-20
Section E - Hydraulics .........................................................................3-21
Section K - Engine ...............................................................................3-27
Service Consumables
Sealing and Retaining Compounds ......................................................... 3-29
Terms and Definitions
Colour Coding .......................................................................................... 3-31
Hydraulic Schematic Colour Codes .....................................................3-31
1-i 1-i
