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Exam (elaborations)

NACE CP2 PRACTICE QUESTIONS

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oxidation - ANSWERSloss of electrons, positive charge atoms (anode) reduction - ANSWERSgain of electrons, negative charged atoms (cathode) forms of corrosion - ANSWERSuniform, crevice, galvanic (dissimilar metals) if two metals have to be couple then best to couple metals close together in t...

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  • October 31, 2024
  • 33
  • 2024/2025
  • Exam (elaborations)
  • Questions & answers
  • NAce
  • NAce
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pwambui100
NACE CP2 PRACTICE QUESTIONS




oxidation - ANSWERSloss of electrons, positive charge atoms (anode)



reduction - ANSWERSgain of electrons, negative charged atoms (cathode)



forms of corrosion - ANSWERSuniform, crevice, galvanic (dissimilar metals) if two metals have to be
couple then best to couple metals close together in the galvanic series, pitting, intergranular, selective
leaching (dezincification, graphitization), velocity phenomena, environmental cracking (corrosion
fatigue, hydrogen embrittlement, SCC (Carbonates/bicarbonates)



High PH - ANSWERSLow hydrogen, alkaline, easy polarization



Low PH - ANSWERShigh hydrogen, acidic, harder to polarize



High oxygen/High Hydrogen concentration - ANSWERSharder to polarize, work at the cathode only,
called cathodic depolarizers.



factors affecting corrosion - ANSWERSA. anything that affects polarization. (temp. etc...)

B. concentration cells (oxygen, temp, etc.) In an oxygen concentration cell, what is the anode? (i.e. the
area with more or less oxygen?) In a metal ion cell, which area is the anode (i.e. the area with the
greater of lower concentration)?

C. Anaerobic bacteria (MIC) Absence of oxygen, depolarizer



polarization - ANSWERSa. corrosion current reduces with polarization

b. polarization increases with CP current applied

c. Occurs at surface of both anode and cathode.

,shielding - ANSWERSa. shorted casings

b. proximity of other structures

c. reinforced concrete



amphoteric materials - ANSWERScorrode at low and high pH



on potential - ANSWERSnative + polarization + IR drop



polarized potential (off) - ANSWERSnative + polarization



kirchoff's laws - ANSWERSa. voltage (series circuits)

b. current (parallel circuits)



faraday's law - ANSWERSW=KIT

relates weight loss of metal in a corrosion cell with time and current flow.



rate of corrosion - ANSWERSdirectly proportional to current flow



cathodic protection limitations - ANSWERS-shielding issues

-attenuation

-interference

-excessive current density

-contact with other metals (shorts)



measurement methods - ANSWERStrue voltage reading

voltmeter reading

% error calculations

effect of voltmeter resistance

IR correction methods

,test stations - ANSWERSallow electrical connection to structure for potential measurements and bonds.

Spans allow current and direction (IR drop).

inistall during construction



pH - ANSWERSmeasure of acidity(hydrogen ion concentration)

high pH is alkaline

low pH is acid

pH is a log function therefore each increase in pH is a factor of 10.



RECTIFIER - ANSWERS- positive to anode

-negative to structure

- AC suppy

-AC circuit breaker

-Transformer (increase or decrease voltage)

-AC fuse

-rectifier bridge - diodes change AC to DC

-Voltmeter and Ammeter

-Surge Protection

-Filters

Esecondary = (Eprimary x Secondary turns) / primary turns



Reference electrode location - ANSWERSthe reference electrode should be placed as close to the
structure as practical. (underground piping or tanks- over the center of the structure, multiple readings
along the structure as required)



internal surfaces of storage tanks, waterfront and offshore structures (as close to the wall as possible)



impressed current vs sacrificial - ANSWERSimpressed current- higher current, better control

, sacrificial- no power required, less maintenance, easy to install, less land



AC considerations - ANSWERScapacitance, inductance, and resistance



hazardous AC potential - 15 Vac



Safe method of connecting ground0 cable to ground then to pipe



arcing hazards



corrosion rates from AC (current density)



switching or pulse rectifiers



Reference cells - ANSWERSCuCuSO4- most common, (soil, fresh water)



AgAgCL - seawater



Calomel- lab



Hydrogen - standard (lab)



zinc- stationary



Cathodic Protection - ANSWERSprotect the cathode



attempts to bring the cathode potential as negative as the anode potential

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