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Exam (elaborations)

Lean Bronze Study Questions And 100% Correct Answers

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Lean Bronze Study Questions And 100% Correct Answers...

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  • November 6, 2024
  • 48
  • 2024/2025
  • Exam (elaborations)
  • Questions & answers
  • Lean Bronze
  • Lean Bronze
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Easton
Lean Bronze Study Questions And 100%
Correct Answers


According to lean thinking, value is created by the producer but can only be defined by
the:

designer/ engineer

Ultimate end user

customer

none of the above - ANSWER Ultimate End User



Gemba in a service company is where:

customers come into contact with services offered

services are packaged and delivered

services are documented

none of the above - ANSWER customers come into contact with services offered



The best way to handle low-volume, low-frequency orders with high-demand variation is
to:



utilize dedicated lines

use appropriately sized equipment

supply product as it is needed

producct in workcells - ANSWER supply product as it is needed



Defining value and making it flow tends to drive organization of production based on:

function

,customer demand

product families

profitability - ANSWER product families



Organizations often add which of the following metric categories to PQCD to measure
value to the customer?

Safety

Durability

Sustainability

Cosmetic Appea - ANSWER Safety



Value is defined as:

What is sold to the customer

Any product that the company generates revenue from when that product is sold

Correct! What the customer is willing to pay for

Low cost - high quality products - ANSWER What the customer is willing to pay for



Which of the following terms describes the voluntary coming together of all relevant
stakeholders to manage the whole value stream and eliminate all kinds of waste?

Vertical integration

Supply Chain Management

Correct! Lean enterprise

Learning organization - ANSWER Lean enterprise



When a value stream is viewed to create and deliver value to customers, one must go
beyond the confines of a company to include upstream suppliers. When this is done,
what typically is the immediate discovery?

Better ways to synchronize processes

Excessive inventories

,Correct! Duplicate or repetitive processes

Low-hanging fruits - ANSWER Duplicate or repetitive processes



The reason and motivation behind process measurements in general is measuring:

for reporting and documentation

to underline what matters

Right! that which you want to improve

so the use of resources is maximized - ANSWER that which you want to improve



Inventory for a "non-lean" company is typically regarded as a (an)__________

whereas inventory for a lean company is seen as _________.

Right! asset; waste

necessity; unnecessary

buffer; muda

None of the above - ANSWER asset; waste



SMART goals should be established in concert with __________, with the __________in
mind if they are to be truly effective.

company; values

customer; products & services

Correct! employee; customer

manager; company - ANSWER employee; customer



When lead time is reduced, what measure typically increases?

Changeover time

First pass yield

Correct Answer Inventory Turns

, Cycle time - ANSWER Answer Inventory Turns



If the countermeasures implemented from doing your A3 practical problem solving
exercise fail to produce the expected results you should do which of the following:

Throw away the A3 and start from scratch

Correct! Revisit your A3 and identify other potential countermeasures

Create standard work to eliminate the gap

Meet with all of the staff to solve the problem - ANSWER Go back to your A3 and look for
other countermeasures



What is most important as you operate a process?

Correct Answer Quality

Delivery

Production

Cost - ANSWER Answer Quality



What is most important as you build your "corporate quality culture"?



Clearly defined corporate mission statements

Attendance of employees is monitored and incentivized

Always meeting production goals

Correct Answer Problems are found and corrected - ANSWER Problems are found and
corrected



Your management decisions should be based on which of the following:

short-term profits

providing the highest quality

greatest ROI

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