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Exam (elaborations)

Six Sigma and Lean Questions with Accurate Answers

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  • Course
  • Lean Six Sigma
  • Institution
  • Lean Six Sigma

Exam of 8 pages for the course Lean Six Sigma at Lean Six Sigma (Six Sigma and Lean)

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  • August 7, 2024
  • 8
  • 2024/2025
  • Exam (elaborations)
  • Questions & answers
  • Lean Six Sigma
  • Lean Six Sigma
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julianah420
Six Sigma and Lean


Performance Quality
eg (faster, longer life, more functions, price, cost, etc.) - answerthe features defined by
the design Specifications

during product or service creation and development - answerWhen is performance
quality defined?

Conformance quality - answerquality determined by the execution of the specifications
and processes, How well you meet the specifications

100% - answerpercent of time after the product or service is defined that the focus is on
conformance to specification

junk - answerwhat people associated with "Made in Japan" after WWII

W. Edwards Deming and J.M. Juran - answertwo Americans invited to Japan post WWII
to train the Japanese in quality management

highest quality and most competitive - answerdescription of Japanese products after
Deming and Juran worked with them

Western Electric (AT&T) Walter A Shewart in the 20's - answerWhere do Deming and
Juran's roots trace back to (person and company)

1. Everyone in the workplace is responsible for quality
2. Everyone has a direct customer (next person in the supply chain) - answerTotal
Quality management (2 main characteristics)

85% - answerAmount of quality that leadership is responsible for

all equal (Safety is 1st among equals) - answerweights of focus given to Quality, Safety,
Cost and Delivery respectively

provide tools, training, and culture - answerleadership role in Total Quality management

~Be a zero defect producer - Do it right the first time
~Be an inspector- catch defects as they happen
"Walk and Chew Gum at the Same Time" - answerEverybody's role in Total Quality
Management

, Quality circles - answerinvented by Kaoru Ishikawa at Tokyo University: Utilizes teams
of workers to brainstorm, identify quality problems and propose process improvements
to eliminate defects

Quality is Free - answerBook written by Philip Crosby with a simple title expressing that
the cost of quality is made up for by the money saved by a more quality process

conformance to requirements - answerDefinition of Quality according to Crosby's
Absolutes

prevention - answerThe System of Quality according to Crosby's absolutes

Zero Defects - answerThe performance standard according to Crosby's Absolutes

price of non-conformance - answerThe measurement of quality according to Crosby's
absolutes

~Product or Service normally contains significant numbers of defects
~Extensive rework and customer issues
~Leadership does not provide clear performance standard
~Leadership does not know cost of non-conformance
~Leadership denies that it is the cause of the problem - answerProfile of a problem
organization

1. Cost
2. Delivery
3. Quality
4. Safety - answerold hierarchy of company priorities

cost of failure decreases as % good increases, cost of prevention and inspection
increases as % good increases, Total cost of quality is a parabola centered in the
middle of the graph - answergraph of cost per "good" unit vs. % good

International Organization for Standardization 9001:2008 (ISO) - answerA standard for
quality management system that can be certified

99..4 - answer% in spec (yield) at 6 sigma levels of quality / Defects per million
operations *These values have been adjusted for anticipated process shift

Upper specification Limit and Lower specification limit - answerWhat limits are 6 sigma
away from the mean?

3.8 sigma - answerhow many sigma for 99% quality?

10-15% - answerpercent of revenue lost in inefficiencies in a 3 sigma company

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