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Lean Six Sigma Solutions Questions and Answers 2024
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Lean Six Sigma Solutions
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Lean Six Sigma SolutionsA process that creates a value stream map of a process to identify value and non-value
added activities to reduce variation and improve quality. - answerSix Sigma
What is an approach that increases the focus on the usage of Lean with less emphasis
on the statistical requirements usually used in Six Sigma methods? - answerLean Six
Sigma
What is a concept that optimizes processes by eliminating waste and lowering costs
while adding value to the end product or service? - answerLean
What are the nine lean wastes? - answerDowntime B - defects, overproduction, waiting,
non value added processing, transportation, inventory, motion, employees and behavior
What are the five principles of Lean? - answerValue, value stream, flow, pull and
perfection
What are some characteristics of Six Sigma? - answerData drive, focus on variation and
satisfaction, continuous process improvement with low defects is the goal.
The goal of ____ is to speed up the process. - answerLean
What is the problem solving process of Six Sigma? - answerDMAIC - Define, measure,
analyze, improve and control.
____ activity is an activity that transforms or shapes material or information to meet
customer requirements. - answerValue added
____ activity is an activity that takes time, resources or space but does not add value to
the product or service from the customer perspective. - answerNon value added
Muda means... - answerwaste
Quality, cost and delivery are the three... - answercustomer desires
One piece flow is a characteristic of ... - answerLean
What is irregularity, unevenness or variability? - answerMura
What refers to overburden or strenuous work? - answerMuri
, ___ is any supply of excess of a one-piece flow through a manufacturing process -
answerExcess inventory
In 1996, ____ wrote Lean Thinking: Banish Waste and Create Wealth in Your
Organization - answerWomack
In an Andon system, Green means... - answerproduction is running correctly and will
move to the next level
In an Andon system, Yellow means... - answerproblem detected, the operator needs to
take assistance from an expert to fix the problem
In an Andon system, Red means... - answerproduction stopped for an unidentified
problem and needs further investigation
The number of times inventory is consumed during a given period is - answerInventory
turns
The time required to perform a cycle of any operation is the - answercycle time
A document that shows all of the work activities for a cell is called a... - answerskills
matrix
This technique is used to reduce setup or changeover times to less than 10 minutes. -
answerSingle Minute Exchange of Die (SMED)
The measure of how often to produce a product to meet demand is called the... -
answerTakt Time
Take Time formula is - answeravailable work time / demand
OEE, or ___ is the metric to identify the percentage of planned production time that is
truly productive. - answerOverall equipment effectiveness
OEE formula is - answeravailability x performance x quality
Availability formula - answerRun time / total time
Performance formula - answertotal count / target counter
Quality formula - answerGood count / total count
What is the OEE measurement for a world class facility? - answer85% and up
What is the OEE measurement for a typical facility? - answer60%
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