Complete PDF Service Manual 535-125 HiViz and 535-140 HiViz Personnel Platform (Supplement).
This manual is a supplement to the JCB Loadall Service Manual.
This manual supplement provides information for the JCB Work Platform, compatible with the following models in the
JCB machine range:
– ...
535-125 HiViz and 535-140 HiViz
Personnel Platform
(Supplement)
K Introduction ( T 1)
K Service Procedures ( T 29)
K Electrics ( T 51)
K Hydraulics ( T 159)
, Contents Page No.
Introduction
General Information ....................................................................................... 1
System Overview ........................................................................................... 2
Safety Notices
Introduction .................................................................................................... 1
Important Information .................................................................................... 2
Safety Check List ........................................................................................... 3
Safety Decals .............................................................................................. 16
General Procedures
Introduction .................................................................................................... 1
Related Topics ............................................................................................... 3
Parking the Machine and Making it Safe ....................................................... 4
Boom Safety Strut (P1) .................................................................................. 6
Boom Safety Strut (P2) .................................................................................. 9
Venting the Hydraulic Pressure ................................................................... 12
Venting the Brake System Pressure ............................................................ 14
Connecting/Disconnecting Hydraulic Hoses ................................................ 15
Quick Release Couplings ............................................................................ 16
Hydraulic Contamination ............................................................................. 18
Battery Disconnection/Connection .............................................................. 20
Battery Charging System Precautions ......................................................... 21
Removing and Replacing Components ....................................................... 22
Hydraulic Rams ........................................................................................... 24
Gas Hydraulic Bladder Accumulators .......................................................... 26
Service Procedures
Introduction .................................................................................................. 29
RCU Engine Start Procedure ....................................................................... 30
Fault Finding ................................................................................................ 31
Servicemaster Tools .................................................................................... 34
Loadall Machine Diagnostics - User Guide ................................................. 35
Manplatform Calibration - User Guide ......................................................... 36
Manplatform Enable - Machines with LLMC or MC ..................................... 49
, Contents Page No.
Hydraulics
Specifications ............................................................................................ 159
Component Location ................................................................................. 162
Hydraulic Operation and Schematics ........................................................ 164
Test Procedures ......................................................................................... 184
Removal and Replacement ....................................................................... 190
Dismantle and Assemble ........................................................................... 200
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