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Non-Conformance Assessement & CAPA Questions And Answers With Verified Solutions Already Passed!!!
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Non-Conformance Assessement & CAPA Questions And Answers With Verified Solutions Already Passed!!!

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  • January 8, 2025
  • 17
  • 2024/2025
  • Exam (elaborations)
  • Questions & answers

Subjects

  • non conformance assessement capa questions and a
  • 1 why has supplier training become more common am
  • what is the upper control limit for a p chart pro
  • what is a basic requirement of most gage calibra

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  • CAPA certification
  • CAPA certification

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Non-Conformance Assessement & CAPA
Questions And Answers With Verified
Solutions Already Passed!!!
7.1. Why has supplier training become more common among U.S. companies?
a. To replace partnership relationships
b. To promote mutual trust between suppliers
c. To reduce costs and prevent future issues
d. To share important proprietary information with key suppliers
Answer: c
Explanation: Answer c is the best choice because supplier training helps in cost
reduction and problem prevention. Answers a and b are incorrect because training
augments partnerships, not replaces them, and it involves customer-supplier
relationships rather than supplier-to-supplier trust. Answer d is unethical and
potentially problematic.

7.2. What is the upper control limit for a p chart (proportion defective) if the
average daily production is 2,500 units and the fraction defective is 0.05?
a. 0.054
b. 0.058
c. 0.063
d. 0.066
Answer: c
Explanation: The upper control limit (UCL) is calculated using the formula:
UCL = p + 3 * √(p * (1-p) / n)
With p = 0.05 and n = 2500, the UCL is 0.063.

7.3. What is a basic requirement of most gage calibration system
specifications?
a. All inspection equipment must be calibrated with master gage blocks
b. Gages must be color-coded for identification
c. Equipment must be labeled to indicate the calibration date, by whom, and the
next calibration date
d. Gages must be identified with a tool number
Answer: c
Explanation: The basic requirement is labeling equipment to indicate the date
calibrated and when it needs recalibration. Other options like color-coding or
identifying gages with tool numbers are not mandatory.

,7.4. The most significant elements of a material review report include the
identification of the type of defect and:
a. The identification of the discrepant parts or materials
b. The identification of the operation in which the defect occurred
c. A detailing of the quality history of the process
d. Identification of the responsible operator
Answer: a
Explanation: Identifying the discrepant parts or materials is critical. The operation
where the defect occurred may not always be known, and other details, like the
quality history or operator identification, are less important.

7.5. Which action would most likely require customer involvement when a
nonconforming product is found internally?
a. Rework or repair of the product
b. Reject or scrap the product
c. Require additional inspection or testing
d. Initiate a corrective action request
Answer: a
Explanation: Customers are often involved in decisions about rework or repair,
whereas they typically aren't involved in decisions about scrap, additional
inspection, or issuing a corrective action request.

7.6. What type of experiment involves running all levels of one variable at
each level of a second variable?
a. One-way experiment
b. Latin square experiment
c. Full factorial experiment
d. Fractional factorial experiment
Answer: c
Explanation: A full factorial experiment involves testing every combination of
factors and their levels. A one-way experiment involves only one factor, and a
Latin square experiment is a type of fractional factorial design.

7.7. What term refers to written permission to accept a nonconforming item,
either "as is" or after rework?
a. Deviation permit
b. Waiver
c. Reworkable acceptance
d. Equivalent item

, Answer: b
Explanation: A waiver is written permission to accept a nonconforming item,
whereas a deviation permit is issued before manufacturing.

7.8. Why are production records kept?
a. The IRS requires them
b. To check the history of a lot later
c. To identify steps to avoid
d. To determine more efficient production techniques
Answer: b
Explanation: Production records are mainly retained to check the history of lots,
which helps in tracking issues or improvements in production.

7.9. Which of the following questions signals a potential bad business
decision?
a. Are human safety issues involved?
b. What is the customer's urgency?
c. Are there other internal or external applications for the product?
d. Can the product be shipped to a less-important customer?
Answer: d
Explanation: Shipping nonconforming products to a less-important customer is a
poor long-term business decision, as it undermines quality standards.

7.10. The basic statistical principle in EVOP (Evolutionary Operation) is:
a. Recognizing small differences through large sample sizes
b. Operating with low levels of confidence
c. Making large changes in independent variables
d. Making large changes via large sample sizes
Answer: a
Explanation: EVOP focuses on improving small variations in processes using large
sample sizes, while maintaining low experimental risk by operating near an
acceptable process level.

7.11. If two shafts fall outside control limits on a X-bar chart based on a
sample of four, what does this indicate?
a. The process level is out of control
b. Both the level and dispersion are out of control
c. The process level is out of control, but not the dispersion
d. The person is using the chart incorrectly

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