MSSC Maintenance test 1 Correctly Answered(RATED A+)

What is an accelerometer used for? - Temperature measurement - Acoustic monitoring - Vibration measurement - Oil analysis - ANSWER Vibration measurement Corrective work is performed following preventive maintenance when __________. - The schedule calls for it - The supervisor requests it - The PM work was performed incorrectly - Problems are discovered - ANSWER Problems are discovered Slips and falls are the worst safety hazards when __________. - Cleaning fans - Mopping floors - Lifting heavy objects - Driving a tug - ANSWER Mopping floors Supply errors can be caused by relying on __________ without monitoring their performance. - Customers - Employees - Suppliers - Inspectors - ANSWER Suppliers Preventive maintenance is best described as what? - Periodic in nature - Exhausting - Breakdown repair - Flexible - ANSWER Periodic in nature A board with tool outlines for placement is called a __________ and is a good way to make sure tools are returned to their proper storage space between uses. - Storyboard - Shadow board - Board of tools - Storage bin - ANSWER Shadow board The frequency of maintenance is usually an item found on the __________. - Preventive maintenance schedule - Work order - Warranty card - Hold card - ANSWER Preventive maintenance schedule A maintenance technician should arrange to have all routine tools and supplies ready to perform preventive maintenance on a machine in order to __________. - Increase equipment downtime - Minimize equipment downtime - Make sure that the job is done correctly - Make sure that the machine parts are still available - ANSWER Minimize equipment downtime Placing tools and equipment where they can be reached with minimal strain is a characteristic of a __________. - Poorly designed workstation - Well-designed workstation - Old style workstation - Pull system - ANSWER Well-designed workstation What can be done after a corrective action form is completed? - The form is saved in a safe and secure place. - The maintenance technician reviews the work order. - The supervisor is summoned to determine whether the job is complete. - Preventive maintenance should be documented as completed. - ANSWER Preventive maintenance should be documented as completed. The first thing an employee should do when discovering a building maintenance issue that negatively impacts his/her work area is __________. - Report the situation to the supervisor - Try to fix the problem - Go home until the problem is fixed - Ignore the problem - ANSWER Report the situation to the supervisor How often the maintenance will occur is the primary consideration of what type of maintenance? - Predictive - Reactive - Responsive - Preventive - ANSWER Preventive Reactive Maintenance is considered a(n) __________ activity. - Unplanned maintenance - Planned maintenance - Highly responsive maintenance - Chemical-related maintenance - ANSWER Unplanned maintenance In a well-organized plant, it should take a worker __________ to find the right tool. - 30 seconds - 1 minute - 5 minutes - 10 minutes - ANSWER 30 seconds __________ should preside over housekeeping inspections or audits. - Unbiased auditors or inspectors - The company president - The safety team - The immediate supervisor - ANSWER Unbiased auditors or inspectors Sensor monitoring is the most useful aspect of what program? - Preventive maintenance - Predictive maintenance - Reactive maintenance - Corrective maintenance - ANSWER Predictive maintenance A workstation designed to __________ can reduce repetitive/stress injuries. - Maximize range of motions - Minimize motions - Increase unnecessary motion - Increase product output - ANSWER Minimize motions An example of preventive maintenance is __________. - Replacing components after they have failed - Scheduled replacement of minor parts that wear out quickly - Replacing an item that has been damaged - Arranging for an OSHA inspection of equipment - ANSWER Scheduled replacement of minor parts that wear out quickly What contains equipment histories as well as maintenance, service, and preventive maintenance records? - Computerized maintenance management systems (CMMS) - Computerized maintenance management information systems (CMMIS) - Equipment maintenance management software (EMMS) - All of the above - ANSWER All of the above Predictive maintenance is a type of maintenance program that does what function? - Determines regular maintenance intervals when maintenance should be performed - Predicts the specific date when maintenance should be performed - Identifies machine part or component failures before a major breakdown - Provides startup and shutdown guidelines - ANSWER Identifies machine part or component failures before a major breakdown What is an example of failure to follow preventive maintenance? - Lubricating bearings as prescribed - Skipping a scheduled cleaning - Replacing V-belts in sets - Filter replacement - ANSWER Skipping a scheduled cleaning To make sure tools remain in good working order, __________. - Store them properly - Do not use them unless absolutely necessary - Use oversized tools - Do not clean them off after use - ANSWER Store them properly When opening supplies at a workstation, place excess packaging materials where? - In the machine - On the floor - In appropriate trash/recycle bin - In the aisle - ANSWER In appropriate trash/recycle bin Bearing seals can be damaged by what? - Routine lubrication processes - Excessive lubrication - Shortening the run time - Proper burn-in - ANSWER Excessive lubrication What is most closely associated with repair of broken parts? - Preventive maintenance - Predictive maintenance - Breakdown maintenance - PDCA cycles - ANSWER Breakdown maintenance Equipment should be inspected and reported to whom at the start of the production day? - The incoming shift - The auditor - All personnel - Appropriate parties - ANSWER Appropriate parties Workers should perform an emergency shutdown of their equipment and notify their supervisor in which of the following circumstances? - They notice that the equipment temperature is gradually rising but still within allowable limits. - They hear a loud banging noise coming from the equipment. - They detect vibration levels that are within the allowable range. - They are notified of a family emergency and need to go home. - ANSWER They hear a loud banging noise coming from the equipment. __________ are not permitted on the floor of a workstation. - Extension cords - Painted lines - Trash cans - Non-slip mats - ANSWER Extension cords What is preventive maintenance defined as? - Condition-based servicing - Run-to-breakdown production - Plan-Do-Check-Act (PDCA) cycles - Routine servicing at predetermined intervals - ANSWER Routine servicing at predetermined intervals The best way to store liquids such as paint or cleaning fluids is __________. - Sealed and in a cabinet - On the workbench - Near a window for ventilation - Under the workbench for easy access - ANSWER Sealed and in a cabinet __________ should be replaced immediately if found to be missing during an equipment inspection. - Safety guarding - Foot rests - A maintenance report - A borescope - ANSWER Safety guarding When a cutting tool provides unacceptable product quality results, it should be replaced and __________. - Resharpened - Scrapped - Reused later - Repurposed - ANSWER Resharpened Perhaps the best place to store preventive maintenance records is __________. - In a safe and secure location - In the supervisor's office - In the maintenance office - A plastic folder attached to the equipment - ANSWER In a safe and secure location What should a technician do before performing preventive maintenance? - Acquire tools and supplies, then shut down the machine - Interview the operator - Review the user manual - Make sure that the machine parts are still available - ANSWER Acquire tools and supplies, then shut down the machine A borescope or fiberscope can be used to __________ internal components. - Graph vibrations of - Monitor sounds of - Visually inspect - Clean and sanitize - ANSWER Visually inspect Zero defects and breakdowns is a goal of __________. - TPM - FDA - UAW - WPA - ANSWER TPM A thorough check for a history of similar problems should occur __________. - On problems that keeps recurring at regular intervals - On problems that have not occurred in the past - On problems that warrant a repair - For new problems - ANSWER On problems that keeps recurring at regular intervals Design failure in a production line can be apparent by repeated maintenance failures and __________. - The high output achieved - Employee turnover - Supply material used - The inability to meet performance demands - ANSWER The inability to meet performance demands __________ should be disposed of in an OSHA-approved fireproof container. - Oily rags - Paper - Wood - Metal scraps - ANSWER Oily rags What is established when operating equipment is in good condition? - The best operator for the job - Normal running levels for physical characteristics - Optimal order schedules for part inventory - The storage of maintenance logs - ANSWER Normal running levels for physical characteristics What is everyone responsible for? - Scheduling maintenance after equipment breakdown - Completing work orders on time - Keeping the work area clean of dirt, dust, and debris - Filling out corrective action reports - ANSWER Keeping the work area clean of dirt, dust, and debris Results of tests, inspections, and a schedule for future maintenance can be found where? - User Manual - Statement of work (SOW) - Preventive maintenance log - The employee break area - ANSWER Preventive maintenance log The employee verifies that preventive maintenance is complete when __________. - Closing out a PM work order - Beginning a PM work order - Making random equipment inspections - Completing a corrective action report - ANSWER Closing out a PM work order A maintenance log records work performed on a piece of equipment. A maintenance log should be kept for __________. - Machines without safety guards - Two weeks following a machine failure - Machines that show signs of wear - Every machine - ANSWER Every machine Brooms and mops should be stored __________. - Next to the machine - In pair