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Summary Pharmaceutical thermal processing

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Industrial pharmacy - 1st semester Includes bullet points, key diagrams and images

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  • June 8, 2023
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  • 2019/2020
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Pharmaceutical Thermal Processing

 Thermal processing also known as fusion
 Used when attempting to control the release or solubility of the API
 2 aspects controlling bioavailability are intestinal permeability and solubility of the
drug
 Processing technique chosen by drugs physical and chemical properties
 Prepare drugs in a matrix without a solvent- Solid dispersion

Solid Dispersion

 One or more active ingredients in an inert carrier or matrix at a solid state prepared
by melting, solvent or melting solvent method




Melt Mixing

 Liquefy an excipient (lipid or low MW polymer) then mix and heat using a stir bar or
impeller to combine with the drug
 Liquefied excipient acts as a solvent therefore improving dissolution meaning better
bioavailability

Spray Congealing

 Downstream of melt mixing, rapid solidification of discrete droplets of the melt
(atomised)
 Microspheres have improved dissolution compared to crystals
 Can reduced GI irritation and improve bioavailability

Sintering/Curing

 Thermal process that fuses powder particles
 Used for m/r formulations
 Fuses powder particles together forming a
layer

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