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LEAN MANUFACTURING MIDTERM EXAM QUESTIONS AND CORRECT ANSWERS
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LEAN MANUFACTURING MIDTERM EXAM QUESTIONS AND CORRECT ANSWERS...
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Who Coined the term Lean - ANSWER John KrafcikCraft Production, Mass Production (Ford: Henry Ford), and Lean Production
(Toyota: Taiichi Ohno) - ANSWER What are the 3 Generations of
Manufacturing?
Jidoka - ANSWER What does the Automatic Loom invented by Toyota best
represent?
Craft, Job Shop, Mass, Lean - ANSWER The evolution of manufacturing is as
follows
Interchangeable Parts - ANSWER The primary change that made mass
production possible was
Respect for People and Continuous Improvement - ANSWER In 2001, Toyota
identified two key principles to describe their culture. What were they?
Manufacturing Cells - ANSWER Within the Toyota System, standard work
originated with :
False - ANSWER It is a better scenario as an operator to take it upon yourself
to modify how you do your job if you know of a higher quality method?
True - ANSWER Another way to refer to 5S is the Standardization of the
factory
Standardized Thinking - ANSWER The fishbone diagram and 5 Why are
examples of
Over production - ANSWER What is the number 1 waste according to Ohno?
5-10% - ANSWER Value Added work typically comprises what percent of
total processing time?
, True - ANSWER In a Lean Production System, Setup reduction should result
in more frequent changeovers vs reduced cost per unit of changeover.
The waste not recognized - ANSWER According to Shigeo Shingo, the most
dangerous form of waste is
Interchangeable parts, moving conveyor, specialized&balanced labor, and
vertical integration - ANSWER What were the 4 things that made Ford Motor
Company Successful
93 minutes - ANSWER In 1914 the Model T was so streamlined it only took
(how many min) to assemble a car
end of line repair,dedicated machines that could produce only one part,low
variety of product, work assignment restrictions, holding back knowledge and
effort, low employee Morale and system full of waste - ANSWER What were
the weaknesses of Mass Production
Japanese Industrial Revolution - ANSWER Sakichi Toyoda is known as the
father of
Toyoda Loom Works - ANSWER Sakichi Toyoda is the founder of
The automatic power loom (Jidoka) in 1926 - ANSWER Sakichi Toyoda
invented
Jidoka - ANSWER The automatic power loom is also known as
Toyota Production System - ANSWER Taichi Ohno is known as the father of
The 7 Wastes (MUDA) - ANSWER Taichi Ohno defined what?
Taichi Ohno - ANSWER Just In Time(JIT) and Jidoka was refined by who?
Sakichi Toyoda,Taichi Ohno and Shigeo Shingo - ANSWER Who are the
three key leaders in Toyota's Development?
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